SAES-422 Multistate Research Activity Accomplishments Report
Sections
Status: Approved
Basic Information
- Project No. and Title: S292 : The Poultry Food System: A Farm to Table Model
- Period Covered: 01/01/2002 to 12/01/2002
- Date of Report: 12/30/2002
- Annual Meeting Dates: 10/23/2002 to 10/25/2002
Participants
Walters, Bonnie (bonnie.s.walters@uwrf.edu)- Chair; Acton, James (jcacton@clemson.edu) - Clemson; Ahn, Doug (duahn@iastate.edu) - Iowa State Univ.; Alvarado, Christine (alvarado@vt.edu) - Virginia Tech; Bilgili, Sarge (Sbilgili@acesag.auburn.edu) - Auburn; Booren, Al (booren@msu.edu) - Michigan State; Burh, R. Jeff (jbuhr@saa.ars.usda.gov) - USDA; Cherry, Jerry (agresch@uga.edu) - UGA; Conner, Don (dconner@acesag.auburn.edu) - Auburn; Curtis, Pat (curtipa@acesag.auburn.edu) - Auburn; Dawson, Paul (pdawson@clemson.edu) - Clemson; Fletcher, Dan L. (fletcher@uga.edu) - UGA; Galyean, Ron (rglyn@clemson.edu) - Clemson; McKee, Shelly (mckeesr@acesag.auburn.edu) - Auburn; Moran, Ed (emoran@acesag.auburn.edu) - Auburn; Owens, Casey (cmowens@uark.edu) - U of Arkansas; Sheldon, Brian (brian_sheldon@ncsu.edu) - NCSU; Smith, Doug P. (dpsmith@saa.ars.usda.gov) - USDA-ARS; Regenstein, Joe (jmrg@cornell.edu) - Cornell; Reynnells, Richard (rreynnells@reeusda.gov) - CSREES; Richards, Mark (mprichards@wise.edu) - UW-Madison; Williams, Sally K. (williams@animal.ufl.edu) - Florida.
The meeting was opened by Pat Curtis, acting president in Bonnie Walters‘s absence. Pat advised subgroup leaders to be thinking about renewal / modifications and types of collaborations and with whom. Welcome from Robin Huettel, Executive Associate Director, Auburn University.
Station Reports: Reports were presented by objectives.
Minutes for last meeting: Minutes not available
Old Business:
Symposium - The S292 Multistate Research Project members will sponsor a Symposium for the S292 meeting in 2005 to be held in Athens, GA. Three committees were developed and chairs assigned for organizing the Symposium.
Committee chairs: Dan Fletcher - date, location; Sarge Bilgili - finance committee chair; Pat Curtis - advertising committee.
Newsletter/Web Page: Web Page - what type of content - discussion; PPSQ
Membership - Scientists at Ag Stations, many members but only one contact person. Can/should industry members be added?
New Business:
Reporting Requirements and deadlines: November 11 to section leaders: Moran, Owens, Ahn, Dawson; November 25 to Bonnie Walters
Future meeting locations: The meeting locations for the next three years were determined to be as follows: 2003 River Falls WI; 2004 Arkansas; 2005 Georgia
Rewrite 2004: List of new ideas: Organic chickens, free range chickens; bio-terrorism; Listeria; Pre harvest and post harvest processing treatments.
Meeting in Atlanta at USP&E: Rich has room at USP&E can use Thursday 10 am to meet with industry people. Send Bonnie list of people to ask.
Reference management - data base of references related to processing and products.
Cell phones and DSL (Digital Subscriber Line) for each member for constant contact - Bonnie to obtain funding.
Announcements: National Poultry Info Database looking for processing articles.
Adjourn
Accomplishments
Objective 1: Blood Splash/Bruising/Hemorrhaging in Poultry Color Problems
Blood contamination of breast meat from traumas causing vascular rupture represents a major quality problem. AL observed that carrying prior to cooping together with live haul led to loss in fillet yield as well as increased incidence of blood splash while a greater proportion of tenders expressed myopathy. Delayed deboning and carcass submersion in slush-ice from 6 to 30 hours postmortem accentuated loss in yield but not detection of aforementioned problems with both muscles. GA examined the influence of alternative stunning and killing systems on carcass surface and deep muscle hemorrhaging. High frequency stunning followed by decapitation caused no adverse effects on either carcass or meat quality. Iron complexed within heme resulting from blood splash does not accentuate lipid peroxidation during storage based on TBARS (WI, VA). The perception of meat color problems by the consumer is highly influenced by the associated with its presentation (GU).
Objective 2: Biologically Impaired Meat Quality
Recently, the pale, soft exudative (PSE) muscle condition in poultry breast meat has become a concern due to its adverse effect on color, as well as on the water-holding capacity, yield or cook loss, texture, and cohesiveness of processed poultry breast meat. GA determined a strong relationship between color and functionality and suggested that the establishment of an absolute color value may be a difficult criterion for sorting meat due to variation in methods and age of meat. AL reported positive correlations between L* value and live weight as well as carcass yield. AR and VA reported improvement in water holding capacity and acceptance of poultry meat due to marination including novel ingredients (modified food starch, poultry collagen, various phosphates). AR compared broilers with the superior or inferior cardio-pulmonary function and reported no differences in meat quality. The development of PSE turkey meat is likely related to the mutation(s) of the same calcium release channel. MI has identified two types of deletions in the turkey alpha RyR cDNA sequence. AR has developed a new method to measure poultry meat tenderness, razor blade shear.
Objective 3: Irradiation impact on poultry meat quality
IA evaluated the effects of irradiation and carbon monoxide on the myoglobin and the pink color produced in poultry. FL has been evaluating the use of irradiation beam on poultry.
Objective 4: Production and processing factors impacting the safety of poultry products
Preslaughter Activities:
The development of pro-active on-farm strategies to eliminate bacterial pathogens from poultry carcasses by NC &SC represents a more logical approach of improving the safety of poultry products compared to the current reactive quality control and HACCP measures employed at the processing plant. The findings of a NC study will be of benefit to poultry processors, consumers, and regulatory agencies in that it will quantify the level, persistence, and fate of food borne pathogens in animal excreta as it is land applied.
Broiler Processing
Another NC study indicates that both the contact surface and level of organic matter present can influence the survival and persistence of C. jejuni and Salmonella species. Moreover, Salmonella species are considerably more resistant to inactivation than C. jejuni depending on the contact surface and organic load. The results of this study show that both Campylobacter jejuni and Salmonella species can persist in processing, restaurant and home food preparation environments for significant lengths of time and therefore can contribute to cross-contamination of food processing and preparation contact surfaces and other food products such as ready-to-eat poultry products. Proper cleaning, sanitation, and handling practices are thus required in these environments to reduce the risk of foodborne disease. The development of an inhibitory conveyor belting material that targets food borne pathogens and spoilage organisms will help to reduce the risk of cross-contamination of products with these pathogens and ultimately reduce the incidence of food borne disease associated with the consumption of contaminated poultry products (NC).
Egg Cooling
AL & NC determined the cryogenic cooling process is a proven technology for rapid cooling of shell eggs that not only helps processors meet the new egg safety temperature regulations but also helps to improve the quality, shelf life, and overall safety of the egg.
Packaging
NC & SC demonstrated that significant reductions in bacterial populations and complete inactivation of S. Typhimurium and L. monocytogenes cells can be achieved using an in-package thermal pasteurization process. Combining both treatments significantly reduced the L. monocytogenes populations and prevented outgrowth over the two month storage period but provided no added inhibitory effect against S. Typhimurium compared to only pasteurization. SC determined that the release of antimicrobials from packaging films must be controlled such that long term effectiveness is obtained. Bio-based films, formed from differing proteins offer potential for controlled release with good activity retention.
Plan of Work:
Objective 1: Blood Splash/Bruising/Hemorrhaging in Poultry Color Problems
Research will be continued using the last year‘s results to initiate collaborative efforts. The stress of carrying the live bird will be imposed one week prior to and preceding slaughter and investigated by AL. The extent of fillet blood splash will be determined, then this array will be frozen and sent to WI for subsequent measurements on heme content and TBARS. USDA will attempt to define blood splash quantitatively. Electrical stun, CO2 stun, CO2 kill, and decapitation are to be compared fillet color, pH, and sensory analysis (VA), then WI will follow with measurements on heme content and TBARS. GA will assess humane slaughter systems to determine if associated stresses result in differences in the rate of rigor and incidence of meat blood splash. NY will evaluate potential relief of blood splash from carcass salting employed with kosher processing.
Objective 2: Biologically Impaired Meat Quality
AL, AR, VA, and GA will work on developing standard methods to measure color as well as establishing upper and lower limits for L* value. These stations will also participate in a tenderness survey of retail poultry meat. AR and VA will evaluate strain effects on meat tenderness and bone strength. MI will continue to characterize the alpha RYR in turkeys and will work to develop a blood test to screen for deletions. AR, AL, and VA will work with MI to characterize meat quality of turkeys with and without deletions. AL and AR will study the use of electrical currents in scalders and its effects on meat quality. A turkey chill model will be developed to determine optimum chilling rates to prevent poor meat quality from occurring (VA, AR). AL and VA will continue work on evaluation of nutritional strategies to improve meat quality. AR will establish relationships between instrumental methods, consumer sensory panels, and descriptive panels on assessing poultry meat tenderness.
Objective 3: Irradiation Impact on Poultry Meat Quality
Broiler breast meat will be supplied by AL, IA will irradiate them and distribute the irradiated meat to USDA/ARS for sensory analysis, to WI for lipid oxidation, and to FL for microbial work. IA will be developing methods that can minimize pinking, off-odor and lipid oxidation in irradiated poultry meat, USDA/ARS will be characterizing odor/flavor of irradiated meat, WI will assess the effect of irradiation on lipid oxidation in poultry meat using multiple indicators, and FL will determine comparative storage
of broiler breast meat irradiated with Electron Beam and Gamma-ray.
Objective 4: Production and Processing Factors Impacting the Safety of Poultry Products:
Preslaughter Activities
The development and screening of adhesin-specific nanoparticles for removal of Campylobacter jejuni from poultry will be conducted at SC with following nanoparticle screening taking place at NC. Moreover, the impact of these particles on growth characteristics and livability of the birds will also be determined.
Following NC‘s initial studies to establish baseline populations of bacterial pathogens, viruses, and protozoa in the litter, feces, and birds for broilers, turkeys, and layers, they will explore several new promising waste handling technologies and housing systems. Moreover, studies will be initiated involving nutritional variations that may affect the population, frequency of occurrence and fate of pathogens in excreta. Studies will also be initiated to ascertain whether C. jejuni is transmitted via a vertical transmission route from the breeder to the egg and how management practice affect horizontal transmission. Variables that govern the growth, survival, and persistence of Salmonella species on poultry grow-out facilities will also be studied.
Broiler Processing
The effect of carcass washers and washing systems on Campylobacter contamination in large broiler processing plants will be completed by AL & NC.
The collaborative studies with Habasit Belting, Inc. and NC will continue to investigate the spectrum of inhibitory activity of this conveyor material against bacterial pathogens. Moreover, the inhibitory shelf life of these belts to control bacterial pathogens will be determined as well the ability of these belts to prevent biofilm formation will be initiated.
Egg Cooling:
NC and AL plan to continue to improve egg quality and safety through the use of cryogenic cooling of eggs. Additional research will also be conducted to investigate the chemical changes that occur in cryogenically cooled shell eggs.
Packaging:
In-package pasteurization combined with biocide-impregnated packaging films containing food-grade antimicrobial agents to inhibit Listeria monocytogenes, Salmonella Typhimurium, Campylobacter jejuni, and Escherichia coli O157:H7 on ready-to-eat processed meat surfaces (NC & SC) will be concluded this coming year.
Two studies in progress (NC & SC) will investigate the effect of meat thickness on meat thermal properties and the effect of depth in ground meat on bacterial growth. The development of antibody-linked nanoparticles as sensors for pathogens will be investigated cooperatively between NC &SC.